Machine monitoring

Turn configured power telemetry into off, idle and running states, then compare powered running time with recorded job activity.

A CNC machine with a mounted operator tablet
Connected equipmentMachine monitoring / Syncaida

Features

01

Calibrate the states

Define per-machine power bands and dwell times for off, idle and running.

02

Follow the timeline

Review state history and powered running time alongside job timer activity.

03

Close the gap

Alert on unattributed running and use supported idle-finish prompts or eligible unattended-run closure.

Power and energy monitoring

Electrical demand, energy and configured machine states sit alongside the job activity that helps explain them.

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Machine record Reading history Alert recipients
Connected equipmentReal readings
CNC lathe / Active power2.8kW
09:30Running
Running
4 h 46 min
Idle
6 h 16 min
Off
2 h 58 min
Energy
24.3 kWh

Longest idle stretch: 3 h 18 min from 14:24.

Two-minute averages from one working day at a New Zealand machine shop.

How it connects

The machine's power state provides an independent signal alongside operator time and production records.

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Related capabilities
Machine monitoring
Power and energy metersOperator tabletsFloor displaysIllustration of related capabilities. Your enabled workflows and access are agreed during setup.

Installation requirements

Powered running time is not measured spindle cutting time. Bands need calibration for each machine. Missing telemetry is shown as missing data, rather than evidence the machine is off.

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Questions

What can I do with Machine monitoring?

Turn configured power telemetry into off, idle and running states, then compare powered running time with recorded job activity. Define per-machine power bands and dwell times for off, idle and running. Review state history and powered running time alongside job timer activity. Alert on unattributed running and use supported idle-finish prompts or eligible unattended-run closure.

What hardware and setup do I need?

Powered running time is not measured spindle cutting time. Bands need calibration for each machine. Missing telemetry is shown as missing data, rather than evidence the machine is off.

How do I get a monitoring solution scoped?

We review the equipment, physical installation, readings, calibration, notification audiences and operational use with you. Hardware, connectivity, signal pricing and commissioning are agreed in your deployment scope.

Book a demo

Tell us what you need to manage. We’ll show you the relevant parts of Syncaida.